Improved ultrasonic surgical tool

ABSTRACT

The shaped output is for use with an ultrasonic surgical tool vibratable in torsional mode. The output has a generally cylindrical first waveguide ( 1 ) with, at a distal end a second waveguide extension member ( 3 ) of reduced diameter. The second waveguide ( 3 ) is curved in one plane from the axis of the first waveguide. It has at least two blade faces ( 4 ) extending radially outwardly from its distal end.

The present invention relates to an improved waveguide output for torsionally vibratable ultrasonic surgical tools, particularly but not exclusively, such as are known from British Patent number 2333709B.

The above patent describes a surgical tool comprising means to generate ultrasonic torsional mode vibrations, a waveguide operatively connected at a proximal end to the generating means and extending a distance therefrom of nλ_(T)/2 (where λ_(T) is the wavelength of ultrasonic vibration in the material of the waveguide) to a distal end provided with an output.

Surgical tools having outputs purely for cutting purposes have been described in our British Patent No. 2365775B. However, these are not always easy to use and are not adapted to carry out welding and/or ablation procedures.

It has now been found that further improvements in the configurations of the output of such tools may be made.

It is an object of the present invention to provide an improved waveguide output for such a tool.

According to a first aspect of the present invention there is provided an output means for use with an ultrasonic surgical tool vibratable in torsional mode, said output comprising a generally cylindrical first waveguide provided at a distal end with a second waveguide extension member of reduced diameter, and being curved in one plane from the axis of the first waveguide, and at least two blade means extending radially from a distal end of the second waveguide extension member.

Preferably the output means is provided with two blade means extending radially substantially diametrically opposite one from the other.

Advantageously the blade means extend in a plane substantially orthogonal to the plane of curvature of the waveguide extension member.

The distal end of the extension member may be rounded, with the blade means actionable retroactively.

The diameter of the extension member may be no more than half the diameter of the first waveguide.

The curvature of the waveguide extension member may be such that the distal end thereof and the blade means carried thereby do not extend from the axis of the first waveguide beyond a distance equal to the radius of the first waveguide.

According to a second aspect of the present invention, there is provided a surgical tool comprising means to generate torsional mode ultrasonic vibrations, and a waveguide output as described above operatively connected thereto.

An embodiment of the present invention will now be more particularly described by way of example and with reference to the accompanying drawings, in which:

FIG. 1 is a view from above of an output;

FIG. 2 is a side elevation of the output;

FIG. 3 a is a view from above of an output;

FIG. 3 b is a side elevation of the output;

FIG. 3 c is a detail to show the directional nature of the energy generated;

FIG. 4 is a view from above showing the distal end of the output; and

FIG. 5 is a side view of the distal end of the output.

A torsional mode vibration provides concentric motion about the axis of the waveguide. Sections of the blade non-parallel with the motion provide vibrating faces capable of imparting energy directly into tissue brought to bear on such a face rather than cause friction as in conventional, parallel motion devices.

The greater the distance of a point from the longitudinal axis, the greater will be the amplitude of the vibration.

Referring now to the drawings, FIG. 1 is a view from above and FIG. 2 is a side elevation of an output at a distal end of a waveguide 1, torsionally vibratable about its longitudinal axis 2.

The waveguide 1 extends longitudinally in a distal direction by means of integral extension 3. This extension has a diameter D₂ which is at most half the diameter of the initial output D₁.

The extension 3 is curved adjacent its distal end in one plane so that active surfaces at its distal end extend from axis 2 no further than a projection of the initial output diameter D₁.

A pair of oppositely directed blades 4 projects radially outwardly at a distal end from this generally cylindrical waveguide extension 3 and are able to generate high angular vibrational displacements. The waveguide extension 3 and the blades 4 are machined at their distal end to have a smoothly rounded nose 5 which continues around to the outer edges of the blades 4.

FIG. 2 shows a side elevation of the curvedly shaped output extension 3. The curvature is in one plane substantially orthogonal to the general plane of the radially extending blades 4. The extent of the curvature is such that the active edges of the blade 4 do not extend beyond a projection of the diameter D₁ of the initial output 1. The diameter D₂ of the output extension 3 is such that D_(i)>2 D₂.

As can be seen from FIG. 3 the head has four pockets of generally cylindrical profile cut into it, each of which is so shaped as to generate, under torsional ultrasonic vibrational mode, a focussed compression wave into the surrounding tissue, most particularly that being cut.

Such a compression wave and its associated cavitation effects creates a local heating which aids in haemostasis at the moment of cutting.

Use of the output offers several critical features.

Firstly there is a high rotational displacement at the blades 4 radially distant from the axis of vibration about axis 2, giving vibrations of increased amplitude. The greater the distance of a point from the longitudinal axis, the greater will be the amplitude of the vibration.

The rotational movement from plane 6 to plane 7 increases in proportion to increase in diameter; the displacement gradient created in this area results in contacting material being drawn from the distal region; associated with high amplitude and high energy to the lower amplitude low energy exit plane 6, thus creating a focusing effect. The highly directional cavitation field, with associated heating, is directed as shown in FIG. 3.

Secondly, the oppositely facing blades 4 enable the tool to be used in either direction without the need for the surgeon to manipulate the tool excessively. The blades 4 are so formed to allow use by retro-action of the waveguide for cutting tissue by pulling the tool backwardly, having engaged the tissue in close proximity with the cutting edge, as might be customary with a conventional unpowered scalpel.

The curved shape of the output extension 3 is more ergonomic, especially when used with some tissue planes.

Thirdly, focussed energy permits the active head to be guided by the surgeon to create effective haemostasis in targeted tissue sites. Curvature of the output section in the plane of the radially extended lobes permits access to curved structures such as a femoral head with associated joint capsule (as indicated in FIG. 3 b).

The thickness of the web formed between the blades 4 and main axial body 3 of the waveguide represents a region of maximum displacement due to its cross section variation, having a minimum thickness along the cutting edges, and greater thicknesses towards the generally cylindrical waveguide extension 3.

Welding and/or ablation of tissue or blood vessels may be achieved by turning the tool and/or pressing the transverse face of a radially extending blade 4 onto the target tissue, so subjecting it to high amplitude compression waves.

The rotational movement from plane 6 to plane 7 increases in proportion to increase in diameter of the head. The displacement gradient created in this area results in contacting material being drawn from the distal region, associated with high amplitude and high energy to the lower amplitude low energy exit plane 6, thus creating a focusing effect. The highly directional cavitation field, with associated heating, is directed as shown in FIG. 3, with much improved results in terms of haemostasis during cutting.

As can be seen from FIGS. 4 and 5, the arcuate surface forming the cutting blade is the line of intersection between two cylindrically machined surfaces. These have been created by the movement of a spherical headed machining tool along axes inclined at β₁ and β₂ to the longitudinal axis in the orthogonal planes of blade symmetry. When the distal end of the tool is shaped correctly, the waveguide can be bent, preferably in two stages, so that the tool surface can be applied to tissue at a most advantageous aspect. 

1-7. (canceled)
 8. An output means for use with an ultrasonic surgical tool vibratable in torsional mode, said output means comprising a generally cylindrical first waveguide provided at a distal end with a second waveguide extension member of reduced diameter, and being curved in one plane from the axis of the first waveguide, and at least two blade means extending radially from a distal end of the second waveguide extension member.
 9. An output means as claimed in claim 8, wherein the output means is provided with two blade means extending radially substantially diametrically opposite one from the other.
 10. An output means as claimed in claim 8, wherein the blade means extend in a plane substantially orthogonal to the plane of curvature of the waveguide extension member.
 11. An output means as claimed in claim 8, wherein the distal end of the extension member is rounded, with the blade means actionable retroactively.
 12. An output means as claimed in claim 8, wherein the diameter of the extension member is no more than half the diameter of the first waveguide.
 13. An output means as claimed in claim 8, wherein the curvature of the waveguide extension member is such that the distal end thereof and the blade means carried thereby do not extend from the axis of the first waveguide beyond a distance equal to the radius of the first waveguide.
 14. A surgical tool comprising means to generate torsional mode ultrasonic vibrations, and a waveguide output as claimed in claim
 8. 15. An output means for use with an ultrasonic surgical tool vibratable in torsional mode, said output means comprising a first portion having a constant cross sectional area, provided at a distal end thereof with a second portion having a cross sectional area smaller than that of the first portion, said second portion comprising blade means at or towards its distal end and extending from opposite sides thereof, wherein said second portion is curved towards its distal end such that said blade means is located within a projection of the cross sectional area of the first portion.
 16. An output means according to claim 15, wherein said blade means comprises a plurality of substantially identical part cylindrical surfaces.
 17. An output means according to claim 15, wherein said blade means extend in a plane substantially orthogonal to the plane of curvature of said second portion.
 18. An output means according to claim 15, wherein the diameter of the first portion is greater than or equal to two times the diameter of the second portion.
 19. An output means according to claim 15, wherein the distal end of said second portion is rounded, with the blade means actionable retroactively.
 20. An output means for use with an ultrasonic surgical tool vibratable in torsional mode, said output means comprising a first portion having a constant cross sectional area provided at a distal end thereof with a second portion having a cross sectional area smaller than that of the first portion, said second portion comprising blade means at or towards its distal end and extending therefrom, wherein said blade means comprises a plurality of substantially identical part cylindrical surfaces.
 21. An output means according to claim 20, wherein said second portion is curved at or towards its distal end.
 22. An output means according to claim 21, wherein said blade means extend in a plane substantially orthogonal to the plane of curvature of said second portion.
 23. An output means according to claim 20, wherein the diameter of the first portion is greater than or equal to two times the diameter of the second portion.
 24. An output means according to claim 20, wherein the distal end of said second portion is rounded, with the blade means actionable retroactively.
 25. An output means for use with an ultrasonic surgical tool vibratable in torsional mode, said output means comprising a first portion having a constant cross sectional area provided at a distal end thereof with a second portion having a cross sectional area smaller than that of the first portion, said second portion comprising blade means at or towards its distal end, wherein the blade means extend in different directions and wherein said second portion is curved towards its distal end such that said blade means is located within a projection of the cross sectional area of the first portion.
 26. A method of making output means for use with an ultrasonic surgical tool vibratable in torsional mode, the method comprising: providing a member having a first portion with a constant cross sectional area provided at a distal end thereof with a second portion having a cross sectional area smaller than that of the first portion; and forming blade means by machining cylindrical channels into said second portion using a spherically headed machining tool.
 27. A method according to claim 26, further comprising shaping the second portion at or towards its distal end into a curve.
 28. A method according to claim 27, wherein the shaping is a two-stage process. 